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Since 2002

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PNE® Hybrid steel-micro fiber for UHPC and FRC, an advanced blended fiber reinforcement that enhances crack resistance and durability in high-performance concrete.

PNE® Hybrid

Hybrid Steel-Micro Fiber for Concrete

Advanced Blended Fiber Reinforcement for UHPC and FRC

Since 2002, we have specialized in concrete crack resistance, waterproofing, and anti-corrosion technologies.

Hybrid Steel and Synthetic Fiber for Concrete | PIONEER®
Advanced Blended Fiber Reinforcement for UHPC and FRC

Elevate your concrete with hybrid steel and synthetic fiber reinforcement designed to deliver exceptional crack control, toughness, and durability in UHPC, FRC, and high-performance concrete applications.

What Is Hybrid Steel and Synthetic Fiber for Concrete?

PIONEER® PNE® Hybrid steel and synthetic fiber systems combine high-tensile steel fibers with micro synthetic fibers to create an advanced crack-bridging network within concrete. This hybrid fiber reinforcement effectively controls both plastic and drying shrinkage cracks while providing post-crack load-bearing capacity and toughness for demanding concrete projects.

Cuts Rebar Requirements

Reduces Crack Propagation

PNE® Hybrid blended fiber reduces crack propagation and cuts rebar requirements in reinforced concrete structures.

Standards for Hybrid Fiber Reinforced Concrete

PIONEER® hybrid steel and synthetic fibers for concrete reinforcement comply with:

  • ASTM A820 – Standard Specification for Steel Fibers for Concrete Reinforcement

  • ASTM C1116 – Standard Specification for Fiber-Reinforced Concrete

​These standards ensure consistent performance for UHPC and advanced concrete reinforcement projects.

Physical Properties of Hybrid Fiber Reinforcement

Our hybrid fiber blend offers:

  • Material: High-tensile steel fibers + polypropylene micro fibers

  • Type: Blended hybrid fiber for concrete

  • Steel Fiber Length: 13 mm (customizable)

  • Steel Fiber Diameter: 0.2–0.4 mm

  • Synthetic Fiber Length: 6–12 mm

  • Tensile Strength: Steel: >2,500 MPa; Synthetic: >450 MPa

  • Modulus of Elasticity: Steel: 200 GPa; Synthetic: 3.5 GPa

  • Color: Mixed (gray and white)

Hybrid fiber-reinforced concrete during placement, ensuring uniform distribution and improved workability in structural applications.

Hybrid fiber-reinforced concrete during placement

PNE® Hybrid fiber mix ensures enhanced performance in industrial floors, providing superior crack control and load tolerance under heavy use.

Hybrid fiber mix ensures enhanced performance

Key Benefits of Using Hybrid Steel Fibers in Concrete

Using hybrid steel fiber reinforcement for UHPC and FRC provides:

  • Comprehensive Crack Control: Micro synthetic fibers reduce plastic shrinkage cracking, while steel fibers enhance post-crack toughness.

  • Superior Toughness: Increases flexural strength, energy absorption, and ductility.

  • Durability: Improves resistance to impact, abrasion, and fatigue in high-performance concrete.

  • Cost Efficiency: Allows partial or full replacement of rebar in select applications, reducing labor and material costs.

  • Consistent Reinforcement: Ensures uniform fiber dispersion without segregation during batching and placement.

Applications of Hybrid Steel and Synthetic Fiber for Concrete

PIONEER® hybrid fibers are ideal for:

  • UHPC panels, bridges, and architectural façades

  • High-speed rail infrastructure and thin overlays

  • Industrial floors and pavements with high abrasion demands

  • Shotcrete for tunnels and slope stabilization

  • Precast concrete requiring high ductility and crack resistance

  • Heavy-duty concrete surfaces for warehouses and ports

  • Concrete repair and durable overlays in structural rehabilitation

These hybrid fibers enhance high-performance concrete, UHPC, and FRC applications requiring a combination of crack control, toughness, and longevity.

Hong Kong-Zhuhai-Macao Bridge constructed with polypropylene macro fiber-reinforced shotcrete for enhanced crack resistance and durability in marine environments

Hong Kong-Zhuhai-Macao Bridge

Da Nang Pier in Vietnam built with steel fiber-reinforced concrete for superior tensile strength, impact resistance, and long-term durability in harsh marine conditions

Da Nang Pier, Vietnam

Hangzhou Olympic Center constructed with polypropylene microfiber-reinforced concrete to prevent plastic shrinkage cracking and ensure smooth architectural surfaces

Hangzhou Olympic Center

How to Use Hybrid Fiber Reinforcement in Concrete

For effective use of hybrid steel and synthetic fiber for concrete:

  • Batching: Add fibers gradually during dry mixing to ensure even distribution.

  • Dosage: 10–30 kg/m³ depending on the structural and performance requirements.

  • Mixing: Extend mixing time to ensure full dispersion and prevent clumping.

  • Placement: Compatible with standard casting, vibration, pumping, and finishing methods for UHPC and fiber-reinforced concrete.

  • Finishing: Slight surface fiber exposure may occur but will not affect durability or performance.

Custom Hybrid Steel Fiber Solutions for Your Project

PIONEER® provides tailored solutions for your UHPC and advanced concrete needs:

Lengths & Ratios:

  • Customizable steel and synthetic fiber lengths and blend ratios for specific project requirements.

Packaging:

  • Water-soluble bags (5 kg, 10 kg) for clean, direct batching.

  • Cartons for organized site handling.

  • Bulk packaging for automated UHPC and precast production lines.

PIONEER® factory office building in Nanjing showcasing the company's headquarters and administrative facilities.

PIONEER® Headquarters

Aerial view of PIONEER® production facility in Nanjing, showcasing the company's modern factory and large-scale concrete fiber manufacturing capabilities.

26,500m² production base

Synthetic fibers manufacturing production line for fiber reinforced concrete, producing concrete fibers and fiber mesh reinforcement to reduce cracks and improve durability.

Advanced fiber dispersibility

Concrete fibers production line manufacturing reinforcement fiber for concrete and improving fiber reinforced concrete performance.

Exceptional tensile strength

Learn more about Micro Synthetic Fibers

Why Choose PIONEER® as Your Concrete Fiber Supplier

Partner with a direct manufacturer with over 22 years of expertise in synthetic fiber reinforcement for concrete and mortar.

22 Years of Expertise in Fiber Reinforcement

PIONEER® provides consistent, high-performance fibers that ensure long-term success in concrete slabs, precast elements, industrial floors, and critical infrastructure projects, making us a trusted supplier in the global market.

1,000+ Projects in 20+ Countries

Our fibers are applied in major projects, including the Hong Kong-Zhuhai-Macao Bridge, Bangladesh Subsea Tunnel, Walmart Superstores, and metro systems, demonstrating our proven capability in fiber-reinforced concrete and mortar applications.

Direct Manufacturer, One-Stop Service

We provide complete technical support, including dosage optimization, mix design consultation, and on-site application guidance to ensure your projects succeed with fiber-reinforced concrete and mortar.

Why Choose Us?

Proven Expertise & Greater Savings

22 years of focus

on fiber reinforcement solutions.

5,000 tons yearly

from advanced manufacturing.

20+ countries served

with global product distribution.

1,000 projects proven

 in diverse applications worldwide.

Explore Our Full Concrete Fiber Solutions >>

FAQ

  • Steel fibers provide structural load-bearing capacity after cracking, while micro synthetic fibers control early-age plastic and drying shrinkage cracks. Together, they distribute stresses more evenly and enhance both early and long-term concrete performance.

  • Hybrid fibers are commonly used in industrial floors, slabs-on-ground, precast concrete, tunnels, pavements, foundations, and other structural or heavy-duty concrete applications requiring both crack control and toughness.

  • In many applications, hybrid fiber reinforcement can partially or fully replace conventional reinforcement used for crack control, depending on design requirements and structural loads. Final reinforcement design should always follow project specifications and engineering calculations.

  • Yes. Hybrid steel and synthetic fibers are compatible with both ready-mix and precast concrete production, provided proper batching, mixing time, and quality control procedures are followed.

Looking for a Quote or More Information about Our Fibers?

At PIONEER, we’re committed to delivering the best and most relevant information to support your needs. Reach out to us for more details and discover the benefits we offer:

  • Factory-Direct Pricing

  • Expert Guidance on Fiber Applications

  • Customized Solutions for Your Project

  • Fiber Samples Available for Testing

Privacy Assurance: We respect your privacy and will never share your information. 

PIONEER® engineers inspecting FRC construction progress at the construction site

Have Any Questions?
Get in Touch with Us Now!

Contact Us

For product inquiries, OEM/ODM partnerships, or becoming a distributor: Sales@pioneerfibre.com

For technical support and application guidance: Support@pioneerfibre.com

Regional WhatsApp Support

​We typically respond within 24 hours, ensuring your project continues without delays.

  • Americas: +1 (702) 307-8327

  • Europe: +86 151 6240 5106

  • Middle East & Africa:+1 (949) 317-7180

  • Asia-Pacific:+86 190 1543 5408

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